AI System Reduces Dangerous Airflow Detachment, Enhancing Flight Efficiency

AI breakthrough could revolutionize how we handle turbulence, enhancing safety and energy efficiency in aviation for the future.

Research: Deep reinforcement learning for active flow control in a turbulent separation bubble. Image Credit: hideto999 / ShutterstockResearch: Deep reinforcement learning for active flow control in a turbulent separation bubble. Image Credit: hideto999 / Shutterstock

Artificial intelligence could help prevent terrifying mid-air drops in altitude. In a new study, an international research team successfully tested a machine learning system to avoid trouble with turbulence.

Researchers from the KTH Royal Institute of Technology and the Barcelona Supercomputing Center tested an AI system designed to enhance the effectiveness of experimental technologies for manipulating airflow on wing surfaces. The results indicate that these innovations work better when paired with deep reinforcement learning (DLR), in which the program adapts to airflow dynamics based on previously learned experiences.

Ricardo Vinuesa, a fluid dynamics and machine learning researcher at KTH Royal Institute of Technology in Stockholm, says the AI control system zeroes in on one particularly dangerous aerodynamic phenomenon: flow detachment or turbulent separation bubbles.

Flow detachment is as serious as it sounds. To stay aloft, airplanes need slow-moving air underneath the wing and fast-moving air above it. The air moving over the wing surface needs to follow the wing shape or "attach " to it. Vinuesa says that when the air moving over the wing's surface no longer follows the wing shape and instead breaks away; it creates a dangerous swirling or stalled airflow.

"This usually occurs when the wing is at a high angle of attack, or when the air slows down due to increasing pressure," he says. "When this happens, lift decreases, and drag increases, which can lead to a stall and make the aircraft harder to control."

The researchers report that they can reduce the size of these bubbles by 9 percent.

The team tested how effectively AI could control experimental devices known as synthetic jets, which pulse air in and out of a small opening in the wing surface. While such innovations are still in the experimental stage, aerospace engineers see them as complements of physical features such as vortex generators, which planes rely on to maintain the right balance of airflow above and below the wings.

Up to this point, the prevailing vision is these bursts should occur at regular periodic intervals. However, the study shows that periodic activation only reduces turbulence separation bubbles by 6.8 percent.

"This study highlights how important AI is for scientific innovation," Vinuesa says. "It offers exciting implications for aerodynamics, energy efficiency, and next-generation computational fluid dynamics."

Source:
Journal reference:
  • Font, B., Rabault, J., Vinuesa, R., & Lehmkuhl, O. (2025). Deep reinforcement learning for active flow control in a turbulent separation bubble. Nature Communications, 16(1), 1-13. DOI: 10.1038/s41467-025-56408-6, https://www.nature.com/articles/s41467-025-56408-6

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